Current Designs Kayaks Materials & Construction Choices:

Current Designs Kayaks Materials & Construction Choices:

Current Designs Kayaks are produced by two methods – Vacuum-bagged composite lamination or rotational molding. Both methods provide unique benefits for the paddler to consider, including weight, strength, durability, and price.

Composite Vacuum-bagged Laminates:

Originally developed by the aerospace industry to manufacture ultra-lightweight, strong components, Current Designs has refined their vacuum bagging technology process for over 20- years to produce the lightest, strongest, and most durable kayaks available. Vacuum-bagged composite lamination uses high pressure to eliminate excess resin, which adds weight and reduces strength. The end result is a kayak that is lightweight, extraordinarily tough and highly durable. Today, Current Designs is a recognized industry leader in this technical process.

Three lamination choices are available:

Fibreglass, Kevlar® or Composite hybrid (offered in some models), each material offers paddlers unique pros and cons:

current-design-alturai) Fiberglass laminate:
Offers paddlers a superbly crafted composite kayak that is impeccably finished inside and out. An average weight for a ?CD? 17- foot fibreglass Sea Kayak is 50- lbs.
Frontenac Outfitters Experts Note: though slightly heavier than Kevlar, buying fibreglass will save you over $400, and has greater abrasion resistance than Kevlar!

ii) Kevlar® laminate:
The same attractive finish with Dupont Kevlar® in place of fibreglass produces CD?s lightest possible weights in their performance touring models. An average weight for a ?CD? 17- foot Kevlar Sea Kayak is 46- lbs, which is about 8% to 10% lighter than comparable fibreglass.
Frontenac Outfitters Experts Note: Kevlar® can be a great choice for smaller / shorter / older paddlers or where ease of handling out of the water is a priority.

iii) Composite Hybrid laminate:
CD?s composite Kestrel and Vision Kayak Series are made from a hybrid combination of both fibreglass and a generic form of Kevlar® called ?Polyaramid?. Average weight for a ?CD? 14? Hybrid Day-touring kayak is about 35- lbs, which is 30% to 40% lighter than comparable roto-molded polyethylene choices.

Frontenac Outfitters Experts Note: Current Designs Hybrid kayak lamination produces a very stiff, lightweight day- touring kayak, which is very cost efficient.

Rotational molding:

Rotational molding uses high temperature to melt polyethylene powder in a closed rotating metal mold to produce a complete kayak in a fraction of the time required for composite construction methods. Less labour intensive, roto-molded polyethylene models offer paddlers the ability to enjoy many of CD?s unique models at a far more economical price.

Frontenac Outfitters Experts Note:
Polyethylene kayaks weigh about 20% more than comparable fibreglass models. The soft nature of plastics makes ?play boats? slower and more prone to effects of heat and stress. The lower cost of a ?Poly Yak? may help introduce newbee?s to wonderful world of kayaking ?without Breaking da Bank?   

We invite you to find Your Perfect Current Designs Kayak the Right Way. Come Paddle with Frontenac Outfitters, Ontario?s Kayak Experts since 1984.
We stock Hundreds & offer FREE test paddling EVERYDAY!